AI-Powered Bumper Testing on the Fly with the NEXO Bumper Ultra
The system precisely inspects all bumper variants and can handle even the most challenging tasks: clips, expansion rivets, and sealing rings.
The high-performance, AI-powered image processing is driven by powerful machine vision software that is fully embedded in the Berghof systems, while the fully integrated KUKA robot captures every image in motion—without any stops.
From visual inspection to operator handling.
Visual Inspection Using a Robot and Camera System
- Precise optical inspection of all bumper variants
- Handling complex tasks: clips, expansion rivets, and sealing rings
- High-performance, AI-powered image processing
- Powerful machine vision software, fully integrated into Berghof systems
- Cycle-time-optimized image capture in motion — without stops
- KUKA robots, fully integrated into the Berghof inspection application
Photographic Documentation for Quality Assurance
- Parallel photo documentation using any number of cameras
- Sharp focus on the most critical component contours
- Custom 3D-printed camera mount — in-house development
Intelligent Worker Handling
- Designed for single- and two-person operation
- Smart saloon door with automatic closing in single-person operation
- Precise bumper positioning via pneumatic pins
Frequently Asked Questions About the Testing System
What does the system check?
It visually inspects all bumper variants and can handle even complex features such as clips, expansion rivets, and sealing rings—using high-performance, AI-powered image processing.
Does the system have to stop to capture an image?
No. The fully integrated KUKA robot captures every image in motion—optimized for cycle time and without any stops.
How is the system structured?
Consisting of two complete test cells with mirror-image layouts. Sequences can be seamlessly transferred between the two systems using robotic measurement.
How many operators is the system designed for?
For single- and two-person operation. A saloon door closes automatically during single-person operation; pneumatic pins ensure precise positioning.
How can we help you?
We look forward to your call or email. You’re also welcome to send us a message using our contact form. We’ll get back to you as soon as possible.
