Automated Seat Testing with Cobots – Redefining Efficiency

Cutting-edge End-of-Line Testing for Automotive Seats

Manual end-of-line testing of vehicle seats has long been a bottleneck in automotive production – labor-intensive, physically demanding, and prone to errors. With our fully automated seat testing station, we are setting new standards in quality assurance: a collaborative robotic arm (cobot) performs all the operator’s tasks – precisely, reproducibly, and around the clock.

Whether mechanical actuation, electrical testing, or sensor-based inspections – our system ensures a process-safe and standardized execution of all relevant tests on the finished seat – independent of the manufacturer and fully scalable.

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NEXO Seat Pro

Smart seat testing with cobots – autonomous, efficient, and fatigue-free. The manual test station becomes obsolete. If needed, switching to operator mode is also possible, maintaining maximum flexibility.

The automated cobot-based seat tester reliably performs tasks such as:

Consistent-force actuation of switches like seat adjustment, lumbar support, or massage functions
Adjustment of electrical and manual seats to all end positions – including real-time monitoring via laser sensors
Placement of test tools for seat occupancy detection
Insertion and removal of the seatbelt buckle tongue
Contacting seat control units to initiate electrical testing

Your Benefits at a Glance

Consistent test quality through standardized movements and uniform force application
Optimal cycle-time utilization through parallel electrical and mechanical testing
Relief for employees from monotonous or physically demanding tasks
Scalable solution – ideal for series production, pilot projects, or single and multiple seats
Open interfaces – integration into existing production lines possible
Expandable – e.g., for short-circuit testing, seat occupancy simulation via pneumatic cylinders, or airbag presence checks

Automate Now – with Experience and Foresight

We don’t just provide the robotic technology – we develop, build, and integrate the complete system into your production environment. Whether as a standalone test cell or integrated into existing lines, you receive a tailored solution aligned with your requirements.

Our systems are proven in practice, modularly expandable, and future-proof. Secure your advantage in automated quality assurance – talk to us about your seat testing project!

How can we help you?

We look forward to your call or email. You are also welcome to send us a message using our contact form. We will get back to you as soon as possible.

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Thomas Brüggemeier Key Account Manager

+49 173 9975874 Thomas.Brueggemeier@berghof.com